What is the five levels of cultivation of MES management system

Combined with enterprise application MES The workshop management system summarizes MES Deepen the application of the five level maturity model （ abbreviation MES Five level cultivation ）.

 1、 Initial level

Initially realize the closed-loop management of the production site , An information management system centered on the production task list has been established , Including the release of production plan 、 Production process control 、 Completion has been incorporated into information system management , But management is limited to materials 、 Equipment and other key resources . Such as ：

Data acquisition tools are applied , Be able to feed back the completion of production plan in time .

Quality management system is applied , Be able to control the quality in the production process in real time .

Part of workshop production management is applied , Be able to clearly know the detailed progress of production tasks .

The traceability management of key parts is realized .

2、 Specification level

The core resources of the production workshop cover information management , Such as equipment 、 Technical documents 、 work clothes 、 Personnel, etc , Production personnel can clearly control the use of various core resources in the workshop 、 Idle situation, etc , So that the various elements in the workshop can be effectively coordinated and managed . Such as ：

It realizes the control of equipment 、 personnel 、 work clothes 、 Automatic data collection of energy and other resources .

Integration with equipment , It realizes the management of the real-time state of the equipment , Such as shutdown 、 Maintenance, etc. can be fed back to the system in real time .

The production scheduling system has been preliminarily applied , Be able to get the preliminary optimized production plan and guide the production .

According to the characteristics of different industries, the management of production process is realized , Such as error proofing in electronic industry .

A complete production traceability management system has been established .

A document management system covering the production process is established .

3、 Fine level

The main resources of the production workshop have been included in the information system management , The integrated management is realized , And fine management of main resources , And according to the existing resources , Preliminary optimization . Such as ：

According to the existing resources , Optimize the production schedule to minutes , And established the integration relationship with other resources , For example, when the production scheduling plan is obtained , Release tooling plan 、 Equipment operation plan, etc .

In the production preparation stage , The realization of the technical documents 、 materiel 、 equipment 、 Process tooling 、 personnel 、 Integrated management of energy and mo .

The management of equipment and other aspects is more in-depth , Management of equipment maintenance , Including maintenance plan 、 Maintenance tasks 、 The maintenance cost is included in the system management .

It has established a multi-faceted early warning management and electronic Kanban management system at the production site .

4、 Optimization level

On the basis of fine level , The optimized utilization of various resources is realized , The system can effectively guide the on-site production operation , Such as ：

On the device , It realizes the partial integration of equipment and capability plan , For example, the maintenance plan of the equipment is considered when calculating the capacity plan , Get the optimal production plan .

On personnel , According to the qualification of workshop staff 、 Production capacity and other factors , Automatic production scheduling .

In terms of energy , Be able to optimize energy , Reduce energy costs .

5、 Intelligent level

Established coverage of underlying devices 、 process control 、 Workshop execution 、 Management control and other seamless integrated information systems , Realize the release of production plan 、 Schedule production 、 Production and processing 、 The process of completion feedback is unmanned or less personalized . Such as ：

Equipment suitable for automatic production is applied , Including CNC machine tools 、 robot 、 Automatic addressing device 、 Storage device 、 Flexible automatic fixture 、 Inspection tool 、 Switching device and replacement device 、 Interfaces, etc. .

The connection technology is applied , It can be designed according to the process , Connect various equipment , Form an organic whole of automatic production , Include SFC、DNC、MDC、FMS、FML、FA etc. , Realize the connection with the equipment 、 And MES Real time communication and control of production execution system .

Applied automatic control and management technology , Including distributed digital control technology 、 Production rules and dynamic scheduling control technology 、 Production system simulation technology, etc .

original text ： What is? MES Five levels of cultivation of management system http://www.gdblue.com/q_news/shownews.php?lang=cn&id=617